Application Blueprint

High-Throughput Mammalian Biology RAC System

We built and validated this system to accelerate demanding mammalian cell workflows. This blueprint combines 14 precisely configured RACs to deliver end-to-end automation for chemical transfection, nucleofection, cell culturing, and qPCR-based assays. Use it as a proven starting point for your high-throughput mammalian biology automation.

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Supported Applications

The High-Throughput Mammalian Biology RAC System has been extensively validated for critical mammalian cell workflows.

01

Mammalian Cell Chemical Transfection

Automate the entire transfection process from plasmid DNA dispensing to transfection complex formation and cell delivery with precise timing control for optimal transfection efficiency.

02

Mammalian Cell Nucleofection

Streamline complex nucleofection workflows, including precise nucleic acid and cell culture liquid handling, and controlled post-electroporation recovery conditions.

03

Mammalian Cell Culturing

Maintain optimal culture conditions with automated media exchange, cell counting, viability assessment, and temperature-controlled incubation with minimal hands-on time.

04

qPCR-based rAAV Genome Titering

Execute end-to-end rAAV genome quantification with automated sample pre-treatment, lysis, dilution, reaction setup, and thermal cycling without any manual intervention.

Application Note

Lab-Validated Design

Our designs aren't theoretical - they're battle-tested in real research environments. We've extensively validated this system for chemical transfection of mammalian cells, achieving remarkable results:

  • 93% mean chemical transfection efficiency

  • <2% CV in transfection efficiency across replicates

  • 80% reduction in hands-on time compared to manual execution

  • Error-free execution of 384 independent transfections in under 1.5 hours

For qPCR-based rAAV genome titering, our system achieved:

  • Extended 23+-hour protocol execution without any in-person monitoring

  • High-quality processing of 7,500+ qPCR reactions

  • Quantification of >100,000 samples to date with consistent performance

System Architecture

Unit Operations and Instruments

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High-Throughput Mammalian Biology RAC System
OperationInstrumentVendor

Ambient random access storage

AmbiStore

HighRes Biosolutions

Ambient serial access storage

MicroServe

HighRes Biosolutions

Acoustic dispensing

Echo 525

Beckman Coulter

Bulk dispensing / plate washing

406 FX

Agilent Technologies

Stamping liquid handling

Bravo 96

Agilent Technologies

Temp-controlled shaking incubation

Cytomat 2

Thermo Fisher Scientific

Quantitative thermal cycling

Opus 96

BioRad

Plate reading

Spark

Tecan

Flow cytometry

Attune CytPix

Thermo Fisher Scientific

Nucleofection

Nucleofector 96

Lonza

Plate breathable sealing

a4S

Azenta

Plate sealing

PlateLoc

Agilent Technologies

Plate peeling

XPeel

Azenta

Centrifugation

HiG4

BioNex Solutions

High-content imaging (optional)

Endeavor

Araceli Biosciences

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Get the Blueprint

In this blueprint you'll find:

  • A comprehensive overview of the 14-RAC system architecture optimized for mammalian cell workflows

  • Detailed instrument configurations for each supported application (transfection, nucleofection, cell culture, and qPCR-based assays)

  • In-depth RAC hardware and software specifications to help you accurately plan and implement flexible lab automation solutions

  • Best practices for implementing walkaway mammalian cell workflows validated in real research environments 

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Hardware

RACs: Reconfigurable Hardware That Adapts to Your Science

Unlike traditional fixed automation, Reconfigurable Automation Carts (RACs) provide the flexibility needed for ever-changing experimental workflows:

  • Modular Architecture: Quickly add or remove unit operations as your protocols evolve

  • "Lego-like" Flexibility: Reconfigure in hours, not months with quick-connect interfaces

  • Multi-Protocol Support: Run different experiments simultaneously and expand your experiment run queue last minute as needed

  • Off-the-Shelf Instrument Integration: Compatible with 30+ standard lab instruments, and our list of integrated instruments is always expanding

  • Optimized footprint: Increase your equipment utilization via our patented decentralized labware transport architecture

Shows each type our RAC enclousure built to support various types of automation instrumentation

Software & Support

ACS: Seamless Integration Through Programmatic Control

Automation hardware without intelligent software is just expensive furniture. All of our RAC systems include Catalyst Automation Control Software (ACS) and Catalyst Flow - a comprehensive ticketless support service that transforms how your team interacts with automation:

  • Programmatic Control: Launch experiments manually via our web-based user interfaces or automatically via API

  • Parameterized Protocols: Highly customizable experimental workflows can be modified via simple parameter adjustments

  • Automated Data Egress: Easily connect output data streams to your downstream data analysis pipelines

  • Scheduler Intelligence: Multi-user, multi-protocol concurrent execution with constraint-based scheduling

  • Remote Troubleshooting: Proactive system error resolution and troubleshooting to handle issues as they occur, with 80-90% of issues resolvable without user intervention

Shows the interface of our ACS software to build, run, and manage workflows running on a RAC system.

FAQs

01

Can the High-Throughput Mammalian Biology RAC System integrate with our existing lab equipment?

Yes, any instruments you already own that are listed in this blueprint can be integrated; you do not need to purchase new versions for your system.

02

What level of automation expertise is required to operate the system?

Our Catalyst software and support package minimizes the need for dedicated automation specialists. Most research teams can operate their system with just 1-2 days of training, and often by one junior automation engineer (or similar professional).

03

How does the system handle errors or failures during runs?

The Catalyst Flow remote support team proactively monitors performance and resolves most issues without you even noticing them. For the ~10-20% of issues requiring hands-on attention, the system provides clear guidance for quick resolution.

04

How does the system handle contamination risks for mammalian cell culture?

The system includes optional HEPA filtration and follows strict aseptic protocols through all liquid handling operations. The modular design also allows for easy sanitization between runs.

05

Can we start with a smaller system and expand later?

Absolutely! That's one of the key advantages of RACs. The blueprint includes guidance for prioritizing initial components and suggests options for “next gen” expansions.

06

Can the system run overnight without supervision?

Absolutely! The Catalyst Flow remote monitoring service ensures error-free operation even during extended runs. Our systems have demonstrated 23+ hour continuous operation processing thousands of samples without human intervention.

07

What kind of sample throughput can we expect with this system?

Based on validation data, the system can process hundreds of transfection or nucleofection samples in a single run while reducing hands-on time by up to 80% compared to manual methods.

Ready to start designing your system? Schedule a call with our automation experts.

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